Thuhmahruai: Chemical Environment khauh tak tak siamna atana Advanced Alloy
Incoloy chuan 825 a ni, tia hriat bawkNickel Alloy 825 a niemawUNS N08825 a ni, chu a sang-performance a ninickel–thir–chromium hmanga siam a nitihchangtlun a nimolybdenum, copper leh titanium te a awm bawk.
A bik takin under perform turin ruahman a niacidic, chloride, leh temperature sang -temperature corrosive condition-ah te a awm thei, chu chuan chemical, petrochemical, leh marine process system-a hmanraw tangkai ber pawl a ni.
Alloy hian property hrang hrang inzawmkhawm hmuh tur awm lo tak a lantir a:
- Resistance tha tak a niacid tihtlem leh oxidize thei(sulfuric leh phosphoric acid te pawh a tel).
- Stability sang tak a nipitting, crevice corrosion, leh stress-corrosion cracking te a awm bawk.
- Exceptional performance hnuahwelding emaw hun rei tak chhunga awm emaw a ni theitemperature sang takah chuan.
A rintlak em avangin Alloy 825 hi a duh ber a niheat exchanger, condenser, evaporator, leh tuipui kama piping te pawh a awm bawk, chutah chuan corrosion leh mechanical fatigue te chu an awm dun a ni.

Chemical Composition leh Structural Stability te a ni
Alloy 825 performance hi a composition uluk taka balanced atanga lo chhuak a ni:
| Thil bul | Lungawi (%) | Metallurgical lama a chanvo |
|---|---|---|
| Nickel (Ni) a ni. | 38.0 – 46.0 | Corrosion laka invenna, structural stability a ni |
| Chromium (Cr) a ni. | 19.5 – 23.5 | Oxidation do theihna, passive film siam theihna |
| Thir (Fe) a ni. | Inbuktawk | Toughness atan structural matrix hman a ni |
| Molybdenum (Mo) a ni. | 2.5 – 3.5 | Media tihtlem leh pitting laka invenna |
| Copper (Cu) a ni. | 1.5 – 3.0 | Sulphuric leh phosphoric acid laka invenna a tichak |
| Titanium (Ti) a ni. | 0.6 – 1.2 | Intergranular corrosion lakah a stabilize thin |
| Mn, Si, C, S. te chuan an ziak a | 1.0 / 0.5 / 0.05 / 0.03 aia tlem emaw, a tlukpui emaw a ni | Faina leh hnathawh theihna vawng reng rawh |
Chumititanium tihngheh a niwelding emaw 540–870℃service environment-a exposure emaw hnuah sensitization leh intergranular attack do theihna a tichiang.
Thil siam dan leh Heat Treatment
Incoloy 825 pipe leh tube te hi siam chhuah a niprecision-controlled melting, forming leh solution annealing te a nimicrostructure inang tlang leh corrosion behavior tha zawk neih theihna turin.
Production kalphung tlangpui
- Vacuum emaw Argon emaw hmanga tihthianghlim– Alloying laiin bawlhhlawh a paih chhuak a, segregation a veng bawk.
- Hot Extrusion / A rilru a buai em em a, a rilru a hah em em bawk– Dimensional control khauh tak leh concentricity a tichiang.
- Automatic Orbital Welding hmanga siam a ni(welded types tan) – Seam tha tak tak, fully penetrated a siam chhuak.
- A rilru a buai em em a, a rilru a hah em em bawk a. 940–980℃) .– Carbides a tithianghlim a, ductility a siam tha leh bawk.
- Rapid Air emaw Tui emaw Quenching– Re-precipitation leh residual stress a veng.
- Pickling leh Passivation te hi a ni– A chunglama chromium-rich oxide film awm chu a siam tha leh thin.
- Final NDT leh Hydro Testing neih a ni– Internal integrity leh weld soundness a nemnghet.
Production batch tin hian a inmil vek a niA rilru a hah lutuk chuan a rilru a buai em em a. ASME B423 / B705 / ASME SB423leh a paltlang bawkultrasonic, eddy current, leh hydrostatic hmanga test a niASTM B829-a tarlan angin.
Chumi atanga lo chhuak microstructure chu aaustenitic matrix inang tlang tak a nicarbide leh intermetallic phase te fine dispersion neiin, acidic service-ah stability tha zawk a pe a ni.
Corrosion laka invenna leh Service Behavior
Alloy 825 hi industrial corrosive environment hrang hrang do thei tura engineer a ni a:
| Chenna khawvel | Corrosion laka invenna |
|---|---|
| Sulphuric, Phosphoric, Nitric Acid te a awm bawk | Oxidizing leh reducing condition-ah pawh performance danglam tak a nei |
| Tuipui tui leh Chloride Solution te | Pitting, crevice, leh stress-corrosion cracking laka invenna chak tak a nei |
| Sour Gas / H2S hmanga siam a ni | Nickel leh molybdenum hian sulfide stress cracking a titawp a ni |
| Mixed Acid awmna hmun hrang hrang | Copper leh molybdenum hian acid tihtlem thei laka invenna a tichak a ni |
| Post-Weld atanga chhuak | Titanium hian welding cycle hnuah intergranular attack a veng thei a ni |
Alloy hian a siam amahni-damna oxide layer, mechanical abrasion emaw cyclic exposure emaw hnuah pawh hun rei tak- humhimna a awm theih nan.
Hei hian Alloy 825 hi a ti tha hleacid-handling unit, tuifinriat tui lumna line, pollution control system, leh chemical reactor te pawh a awm bawk.
Mechanical leh Dimensional lama hnathawh dan
| Thilneih | Metric hmanga siam a ni | Imperial a ni | Hrilhfiahna |
|---|---|---|---|
| Tensile chakna a nei | 550 MPa aia tam emaw, a tlukpui emaw a ni | 80 ksi aia tam emaw, a tlukpui emaw | Internal pressure sang tak a tuar thei |
| A rah chhuah chakna (0.2%) . | 220 MPa aia tam emaw, a tlukpui emaw | 32 ksi aia lian emaw, a tlukpui emaw | Stress hnuaiah pawh shape a vawng reng thin |
| Elongation tih hi a ni | 30 % aia tam emaw, a tlukpui emaw . | 30 % aia tam emaw, a tlukpui emaw . | Ductility leh forming capability a tichiang |
| Hardness a ni | 90 HRB aia tlem emaw, a tlukpui emaw a ni | 90 HRB aia tlem emaw, a tlukpui emaw a ni | Machinability leh toughness a vawng reng |
Dimensional Range a ni
- Pipe hrang hrang: 6 – 610 mm OD, 1 – 50 mm WT
- Welded Pipe te chu 25 – 1200 mm OD, 1.5 – 60 mm WT a ni
- Tube (Instrumentation / Heat Exchanger): 6 – 76 mm OD, 0.8 – 10 mm WT a ni
- A sei zawng: M 12 thleng, SRL / DRL / custom size-ah
Testing, Certification, leh Quality Control te pawh a awm bawk
Pipe leh tube tin hian an thawn chhuah hmain QA program kimchang tak an nei a:
- Hydrostatic / Eddy Current Test (ASTM B829) hmanga tihchhuah a ni.
- Visual leh Dimensional Inspection neih a ni
- PMI (Positive Material hriat theihna) 1.1.
- Intergranular Corrosion Test (ASTM G28 hmanga thil tih dan A) hmanga enfiah a ni.
- Third-Party Inspection (SGS, TUV, BV) duhthlan tur a ni.
Product zawng zawng hi supply vek a niEN 10204 3.1 / 3.2 MTC a ni, traceability kimchang, leh ISO 9001 quality documentation te a awm bawk.
Industrial hman dan tur
Alloy 825 hi a versatility avangin industrial sector hrang hrangah hman theih a ni:
- Chemical leh Fertilizer siamna hmun a ni– Acid a vawt chhuak, reaction tower, scrubber te
- Oil & Gas Offshore System hmanga siam chhuah a ni– Tuipui tui lum, siam-tui injection
- Heat Exchanger leh Condenser te pawh a awm bawk– Refinery leh power plant-a corrosion zone sang tak awmna
- Pollution Control System te chu a hnuaia mi ang hian a ni– Flue gas desulfurization, acid lakchhuahna unit te
- Marine Engineering lam a ni– Cooling loop leh desalination pipeline te siam a ni
A inzawmkhawmna chucorrosion tuar theihna, weldability, leh thermal stability te a nicorrosive sang tak emaw, mixed chemical atmosphere-ah service rintlak tak a siamsak thin.
Supply rintlak leh Project puihna
Octal Pipe hian a pe aA rilru a hah lutuk chuan a rilru a buai em em a, a rilru a hah lutuk chuan a rilru a buai em em bawk apipe leh tube te chu certified manufacturing route hmanga siam, documentation kimchang, leh international project zawm dan te a ni.
Heat batch tin hi trace theih a ni a, test theih a ni a, inspection dossier tling tak nen pek chhuah a ni bawkEPC project hrang hrang leh refinery qualification package hrang hrangte.
Hun rei tak-a thawhhona leh logistics lama tawnhriat neiin, Octal Pipe hian delivery leh technical support mumal tak a tichiang achemical, tuipui, leh temperature sang -a hmanna tur a nikhawvel pum huap a ni.
FAQ

Q1: Seamless Incoloy 825 (UNS N08825) pipe leh tube atan eng standard nge ka tarlan ang?
Q2: Weld UNS N08825 pipe atan hian eng standard nge hman tlanglawn?
Q3: Incoloy 825 hi eng environment atan nge a tha ber?
Q4: Incoloy 825 pipe/tube atan hian eng heat-treatment condition nge mamawh tlangpui?
Certification pek chhuah a ni

CE Certificate neih a ni

ISO 9001 Certificate a ni

API Q1 Certificate a ni

ABS Certificate a awm bawk

AP-5L Certificate pek a ni

API-5CT Certificate pek a ni





