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3LPE Coating Pipe hmanga siam a ni
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3LPE Coating Pipe hmanga siam a ni

System: FBE + Adhesive + PE (layer pathum-) a ni.
A rilru a hah lutuk chuan a rilru a buai em em a. ISO 21809-1, DIN 30670
A lian zawng: 4′′ – 60′′ OD
A thuk zawng: 1.8 – 3.7 mm (DIN) / ISO class-a sawifiah a ni
A chakna: Corrosion laka invenna, bond chakna sang, abrasion & moisture resistance
Inthlauhna: 1.1.
3LPE > FBE → mechanical durability tha zawk
3LPP > 3LPE → a lum zawk (120℃thleng ) .
Hman dan: Oil & gas, tui pipeline, swamp/lui kan pelh theihna, HDD, tuipui kama awm
Product Thuhmahruai .

Product chungchang tlangpui

 

3LPE coating pipe hmanga siam a ni(3-Layer Polyethylene) chu a inzawm khawm aFBE+ copolymer adhesive + polyethylene (PE) chu pipeline phum leh tuiah dahna tur three-layer system-ah dahin, pawn lam atanga corrosion laka invenna solution atan a thawk a ni. Electrochemical laka invenna atan fusion-bonded epoxy (FBE) primer, bonding chak tak atan acopolymer adhesive, leh mechanical leh environment venhimna atana outer polyethylene (PE) layer te a hmang khawm a ni. He system hian single-layer coatings nena khaikhin chuan durability tha zawk a pe a, hei vang hian leilung khirh tak, wetland crossing, leh tuipui kama awm foil, gas, tui, leh district heating pipeline duh ber a ni.

 

He 3LPE coated pipe coating hi a tlangpuiin hetiang hian an sawi thin3LPE pipeline hmanga siam a nileilung chemistry, tuihna, leh handling abrasion-in bare emaw thin-film coatings a tihchhiat theihna hmuna tuipui kama line phum, lui kan pelhna hmun, leh tuipui kama section-te tan.

 

 

Layer System & Functional lama hlawkna awm thei te

 

3LPE Coating Pipe octal

Fusion-Bonded Epoxy (FBE) hmanga siam a ni.

Abrasive blasting hnuah steel surface-ah direct adhesion a pe.

Tirhkohte Thiltih

Cathodic disbondment resistance tha tak, CP (cathodic protection) hmanga pipeline siamna atana pawimawh tak a ni.

Acid leh alkaline environment-a chemical stability.

Copolymer Adhesive hmanga siam a ni

FBE primer leh outer PE jacket inkara bonding bridge angin hna a thawk.

Delamination awm lovin thermal expansion leh leilung stress tuar thei tura duan a ni.

Peel chakna leh shear resistance a tichak a, a bik takin mechanical loading emaw HDD (Horizontal Directional Drilling) hnuaiah.

Tui lum takah tuiah a inhnim pil thei lo a, hmun lum leh hnim hring takah structural integrity a tichiang.

Polyethylene (PE) hmanga siam Jacket a ni

Mechanical robustness a pe a: impact resistance, abrasion control, leh backfill chhiatna laka invenna.

Leihnuai tui, tuifinriat tui leh lei bawlhhlawh laka moisture barrier angin hna a thawk.

Project dinhmun a zirin MDPE (Medium Density) leh HDPE (High Density) grade-ah a awm thei.

Installation emaw storage emaw chhunga a awm chuan hun rei tak-UV stability leh thermal endurance.

Heng layer pathumte hi an inzawm khawm chuan synergistic system an siam a: FBE hian anti-corrosion a tichiang a, adhesive hian bonding a humhim a, PE jacket hian pipeline chu mechanical leh environmental threat lakah a venghim bawk.

 

Standard leh Specification hrang hrang te

 

RFQ leh project filing atan chuan a3LPE coating chungchang sawifiahna PDFdilna angin pek theih a ni a, a tlangpuiin coating procedure summary, inspection checklist, leh dawng tur record mamawh te pawh a telPO/ITP-a tarlan a nih chuan.

 

Thil A sawifiahna
Standard hrang hrang ISO 21809-1 (3LPE/3LPP coating system mamawh);DIN 30670 (thickness class & test dan tlangpui)
Specification dangte pawh a awm NACE mamawh, company DEP, leh project-specific specification te chu dilna angin a awm thei
Pipe OD Range a ni 4" – 60" (a duh angin a siam theih)
Coating Thickness a ni 1.8 – 3.7 mm (OD leh standard/class tarlan dan azirin)
A hman dan tlangpui Onshore pipeline, offshore/coastal project, swamp/wetland area, leh HDD crossing te siam a ni

 

3LPE Coatingvs FBE coating vs 3LPP coating a ni

 

3PE

 

3LPE Vs FBE te a ni

  • 3LPE a ni: Pawn lam coating (FBE + adhesive + PE) layer thum-a pe chhuak theimechanical hmanga venhimna chak tak a niimpact, abrasion, leh leia stress lakah te, chubakah buried/submerged service atan moisture barrier nghet tak a awm bawk. A tlangpuiin a specified forlungpui backfill, HDD pull, wetland/costal kawngpui te a awm bawk, leh installation condition khauh tak tak dangte pawh a awm bawk.3LPE coating man a nia bik takin pipe OD/sei zawng, coating thickness mamawh, surface buatsaih level, testing scope, leh handling/packing mamawh dan azirin a danglam thin. Supplier te dik taka tehkhin tur chuan RFQ-ah hian thickness leh inspection deliverables inang chiah chiah dah tur a ni.
  • Octal Pipe hriat tur:kan 3LPE options te hian a sawi uar hleadhesion sang, flexibility tha tak, leh impact resistance chak tak a ni, supply scope pangngai nenOD 88.9–1420 mm a nileh single length a ni8–18 m(project-based), leh kum khat chhunga coating capacity ofm2 3,000,000 thleng a zau a ni.
  • FBE: Single-layer epoxy coating hriat lar tak a niadhesion leh flexibility tha tak a ni. A hman nasat em em a nifittings, bends, leh field joint awmna hmun te a ni, leh multilayer system-ah pawh primer layer hna a thawk bawk. 3LPE coating nen khaikhin chuan a tlangpuiin a pe thinmechanical shielding a tlem zawkbackfill stress nasa tak leh abrasion exposure hnuaiah.

 

3LPE Vs 3LPP a ni

  • 3LPE a ni: A hman danpolyethylene (PE) hmanga siam a ni.pawn lam layer angin, corrosion venhimna balance nghet tak a pe a,mechanical lama a chhe thei lopipeline phum tam zawk tan (typical operating temperature range hi project specification-ah a innghat). Mi tam takin an hman tawh, man tlawm-effective external coating system a ni.
  • 3LPP a ni: A hman danpolypropylene (PP) hmanga siam a ni.pawn lam layer angin, a petemperature sang zawka inven theihnaleh PE nena khaikhin chuan hardness a ti tha zawk bawk. A tan thlan a ni fo thinservice line lum tak tak a awm bawk, thlaler kawngpui, leh thermal cycling mamawhna chak zawk nei project te a ni.

 

A taka hman chuan

  • 3LPE a nimechanical damage risk a san chuan (abrasion/impact/soil stress, HDD, wet emaw aggressive soils) a tha zawk.
  • FBEchu flexibility leh simple structure pawimawhna hmunah (fittings, bends, field joints) hman tlanglawn a ni.
  • 3LPP a nichu temperature sang zawk-temperature service emaw, thermal performance khauh zawk emaw a ngaih hunah ngaihtuah a ni.
  •  

3LPE coating line FBE epoxy powder spraying and extrusion coating process 3LPE coating thickness inspection and holiday test quality control

 

3LPE pipe hmanga khuh a niThil siam chhuah dan tur

 

  • Surface prep: Blast tihfai leh surface profile chu coating procedure (a tarlan angin) zawm turin finfiah a ni.
  • FBE layer: Primer base siam nan cure control hmanga hnawih.
  • Adhesive layer: FBE leh PE inzawm tir turin melt/flow control a ni.
  • PE topcoat: Mechanical protection leh moisture barrier atan extruded layer a ni.
  • Inspection: Thickness check, holiday detection, leh adhesion test te neih a niPO/ITP-a tarlan a nih chuan, dawng tur record anga tihchhuah a ni.

 

3LPE Coating Pipe manufacture

 

3LPE coating pipe three-layer system FBE adhesive PE jacket 3LPE coated steel pipe external corrosion protection for buried pipelines

 

Octal Pipe 3LPE Coating Line hmanga siam a ni

 

Kan3LPE coating pipe hmanga siam a niperformance hi coating line-a bik takin kan control danah a innghat a nisteel chunglam buatsaih dan, steel temperature, powder hman dan, leh extrusion stability te a ni. Chuvangin 3-layer system kimchang tak kan kalpui a, dedicated stations forFBE powder hmanga khuh a ni, copolymer adhesive hmanga inzawmkhawm a ni, lehpolyethylene hmanga siam a niformation, chuvangin coating chu production run rei tak chhung chu a inmil reng a ni.

Line-a Kan hman Tur Key Materials

  • FBE epoxy powder (primer layer) hmanga siam chhuah a ni.steel lum dik takah electrostatic spray hmanga hnawih a ni a, chu chuan corrosion-resistant base nghet tak a siam a ni.
  • Copolymer adhesive (a laiah layer): 1.1.epoxy leh PE inkara bonding bridge a siam a, adhesion leh long-term peel performance a ti tha hle.
  • Polyethylene (PE) granules (pawn lam layer): 1.1.buried/submerged service-a impact, abrasion, leh moisture ingress te do turin protective jacket angin extruded a ni.

Thil hmanraw pawimawh ber ber & Process Station hrang hrang

  • Surface buatsaih dan & tihfai dan:shot blasting, dust removal, leh surface condition control-a chhan chu coating adhesion hi steel profile leh thianghlimna atanga tan a nih vang a ni.
  • Induction hmanga tihlumna system: 1.1.pipe chu coating temperature mamawh angin a ti lum a, powder spray hmain temperature a stable reng bawk.
  • FBE powder spray dahna hmun:electrostatic powder hmanna tur controlled film build hmanga siam; powder handling/recovery hi coating a nghet reng theih nan leh bawlhhlawh tihtlem nan enkawl a ni.
  • Adhesive + PE extrusion coating section: A chhuahna tur hmun leh a hmanna tur hmun:extrusion system hian adhesive layer leh PE jacket chu controlled, continuous process-in a apply a (hetah hianspeed leh melt stability hi key a ni).
  • Cooling & finishing awmna hmun:controlled cooling to lock coating integrity, chubakah project-in a mamawh angin cutback buatsaih a ni bawk.
  • Online hmanga enfiah:thickness check leh holiday detection te hi workflow-ah hian dah tel theih a nih avangin defects chu packing hnuah ni lovin, defects hmuh hmasak a ni.
surface preparation sandblasting for 3LPE coating pipe
3LPE three-layer coating structure FBE adhesive PE jacket
3LPE coated steel pipe undergoing water quenching cooling process
water quenched 3LPE coated pipe cooling process

3LPE Coating Thickness & Acceptance Test (DIN 30670 / ISO 21809-1) a ni a, a chhuahna tur hmun leh a hmanna tur hmun chu a inthlau hle.

 

Bithliahna Mamawh / Kaihhruaina
ISO 21809-1 Thickness Class hmanga siam a ni Coating thickness class ( 1 ) hmanga sawifiah a ni.Class A / B / C a ni) OD leh project dinhmun a zirin a ni
DIN 30670 A tlangpuiin Thickness DN 100 aia tlem emaw, a tlukpui emaw:1.8 mm a ni;DN 100–250-ah chuan:2.0 mm a ni;DN 250–500-ah chuan:2.2 mm a ni;DN 500–800-ah a awm a:2.5 mm a ni;DN 800 aia lian emaw, a tlukpui emaw:3.0 mm a ni
Heavy-duty duhthlan tur +0.7 mm(project-a innghat)
Thickness Verification a ni Thickness check circumference vel & weld seam chungah
Holiday Detection neih a ni Holiday (spark) hriatchhuahna
Adhesion hnathawh dan Peel & shear chakna test a ni
Hun rei tak chhung / CP{1}}related Test te Tui lum soak & cathodic disbondment test neih a ni bawk
Mechanical hmanga invenna (Mechanical Resistance) a ni Impact & indentation laka inven theihna
Final Checks te pawh a awm

Dimensional check te, cutback enfiah te, color & marking verification te a awm bawk

 

3LPE coating thickness hi handling risk (pull-in/rocky backfill) leh service environment nena inzawm tur a ni a, "one number fits all" tia thlan loh tur a ni.

Dilna hrang hrang

 

HmunahOctal Pipe a ni, kan position kan3LPE coating pipe hmanga siam a nithil lei duhtute’n thil pahnih an ngaih pawimawh berna project-te tan:installation tihchhiat theihna a nilehhun rei tak-dam chhunga nunphung senso. Octal pipe 3LPE coated hi a inzawm khawm avangin low-temperature route leh harsh installation condition atan hman a ni tlangpuiadhesion sang, flexibility tha tak, leh impact resistance chak tak a ni, supply nghet tak nen a thlawp a nikum khatah m2 3,000,000 thleng a nicoating theihna a nei.

  • Natural Gas & Crude Oil Transmission Pipeline hla tak-hlat tak tak te

Hei hi procurement team-te ngaihtuah ber a niroute complexity a awm(lungpui backfill, lei hnim, long hauling, HDD/lui kan pelh) lehthird-party pawm a ni.
field rework tihtlem tura puitu coating performance kan ngaihtuah ber-mechanical chhiatna laka inven theihna + adhesion chak tak a ni-leh coating mamawhna chu common standard (project-based)-ah kan align thei a, hei hian inspection leh handover a ti awlsam hle.

  • Tui thawn chhuahna Pipeline & Pile Pipe te

Heng project te hi schedule-driven leh volume-driven an ni tlangpui a, lei duhtute chuan an ngaihsak hlecoating hi handling/stacking laiin a chhe thei lolehstable delivery a niinstallation chhunzawm zel tur atan.
Octal Pipe a ni3LPE hian buried/wet exposure atan pawn lam barrier khauh tak a pe a, kan production capacity hian peak construction window-a supply risk tihtlem nan buyers te a pui bawk.

  • Chemical & Slurry (Mineral Pulp) hmanga phurh chhuahna Pipeline siam a ni

Heng line te hi industrial zone emaw hmun harsa tak takah emaw an kal fo thin a, chutah chuan harsatna tak tak chu a awm thinhun rei tak-ring rintlak a nileh installation laiin pawn lam atanga corrosion emaw coating chhiatna avanga shutdown awm loh nan.
Kan 3LPE hi a inmil chhan:kan 3LPE pipe hi service life ti rei tur leh operating cost tihtlem nan corrosion protection lehimpact/abrasion tolerance sang tak a nei bawk-installation condition a rough laiin a tangkai hle.

 

 

Thickness kaihhruaina tlangpui

 

Bithliahna Mamawh / Kaihhruaina
ISO 21809-1 Thickness Class hmanga siam a ni Coating thickness class ( 1 ) hmanga sawifiah a ni.Class A / B / C a ni) OD leh project dinhmun a zirin a ni
DIN 30670 A tlangpuiin Thickness DN 100 aia tlem emaw, a tlukpui emaw:1.8 mm a ni;DN 100–250-ah chuan:2.0 mm a ni;DN 250–500-ah chuan:2.2 mm a ni;DN 500–800-ah a awm a:2.5 mm a ni;DN 800 aia lian emaw, a tlukpui emaw:3.0 mm a ni
Heavy-duty duhthlan tur +0.7 mm(project-a innghat)
Thickness Verification a ni Thickness check circumference vel & weld seam chungah
Holiday Detection neih a ni Holiday (spark) hriatchhuahna
Adhesion hnathawh dan Peel & shear chakna test a ni
Hun rei tak-term/CP{1}}related Test te Tui lum soak & cathodic disbondment test neih a ni bawk
Mechanical hmanga invenna (Mechanical Resistance) a ni Impact & indentation laka inven theihna
Final Checks te pawh a awm Dimensional check te, cutback enfiah te, color & marking verification te a awm bawk

 

Tunah hian biak theih reng e

 

FAQ

 

 

product-470-408

Eng nge a tlangpui3LPE coating thickness a ni(DIN 30670 / ISO 21809-1) a ni em?

3LPE coating thickness a nichu project standard leh pipe size hmanga tarlan a ni.DIN 30670 a nia tlangpuiin DN-based minimum thickness guidance a pe thin (eg, DN 100 aia tlem emaw a tlukpui emaw: 1.8 mm thleng DN 800 aia lian emaw a tlukpui emaw: 3.0 mm), leh a notes a+0.7 mm rit-dutymechanical stress sang zawkna hmunah tihpun.ISO 21809-1 a nithickness class concepts a hmang a, plant-applied 3-layer PE/PP coatings atana thil tulte a sawifiah bawk.

3LPE leh 3LPP inkar a ni: eng nge a danglamna?

A danglamna bulpui ber chu...pawn lam layer material a ni: 3LPE hian polyethylene (PE) a hmang a ni., laiin3LPP hian polypropylene (PP) a hmang a.. PP hi a tlangpuiin operating temperature capability sang zawk mamawh a nih chuan thlan a ni a, 3LPE erawh chu mechanical durability leh corrosion protection mamawhna hmuna buried/submerged pipeline atan hman a ni nasa hle thung.

Engngetest neih a nian mamawh a ni3LPE coating pipe hmanga siam a nipawm a ni em?

Acceptance test hman tlanglawn tak takte tan3LPE coating pipe hmanga siam a nitelhcoating thickness tehna a ni, holiday detection neih a ni, peel chakna, impact laka inven theihna, lehcathodic hmanga inzawmna (disbondment) a ni(scope chu project specification-ah a innghat).
Certification pek chhuah a ni

 

CE Certificate

CE Certificate neih a ni

ISO 9001 Certificate

ISO 9001 Certificate a ni

API Q1 Certificate

API Q1 Certificate a ni

ABS Certificate

ABS Certificate a awm bawk

AP-5L Certificate

AP-5L Certificate pek a ni

API-5CT Certificate

API-5CT Certificate pek a ni

 
Thil Parameter a ni
Thilsiam 3LPE hmanga khuh steel pipe (pawn lam 3-layer polyethylene system) hmanga siam a ni.
Coating siam dan FBE primer + adhesive layer + PE topcoat hmanga siam a ni
Base pipe hman tur a ni Seamless / ERW / LSAW / SSAW (a order angin) a awm lo.
Standard hrang hrang DIN 30670 / ISO 21809-1 (a nih loh leh project spec) a ni.
Coating thickness a ni PO/ITP-a tarlan angin (total thickness + tolerance) 1.1.
Surface buatsaih dan tur Coating kalphung angin blast tihfai leh anchor profile te
Inspection (a tarlan hunah) . Thickness chhiar dan, holiday detection, adhesion testing te a awm bawk
Pipe tawp a ni Field welding / joint coating atana tarlan angin coating cutback sei zawng
Deliverables (a tarlan hunah) . Coating kalphung kimchang + enfiahna record + packing/marking list

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